10T/H Mango Processing Line 440V Puree Processing Line Flexible Operation Support
Product description of the mango processing line
Our mango processing line is capable of producing a wide range of final products using raw mango as the primary ingredient. Our processing line is specifically designed to produce sterilized drum bags for final products, including but not limited to mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice, and mango beverages. By utilizing our mango processing line, the production capacity and variety of mango-based products can be significantly increased.
Our processing line for mango primarily comprises a raw mango receiving system, washing system, sorting system, stone removal system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system, and aseptic filling system. With the aid of these systems, the sterilized drum bags can be filled to obtain the final product.
The mango paste in aseptic drum bags is further manufactured into mango juice beverages, sauces, and filled into stand-up pouches, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, gable tops, etc.
Gofun can not only provide tomato processing equipment for plants, but also provide a one-stop solution from A to Z. This includes:
- Technical consultation
- customized proposal design
- Equipment manufacturing
- On-site installation testing and training
- 1 year after-sales warranty
- Lifetime service
- Package design and purchase
Main parameters of the mango production line
| Product name: | One-stop solution for mango processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh mango |
| End product: | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final product Brix: | 14%~20% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for the mango project
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main features of the tomato processing line
Shanghai Gofun Machinery Company specializes in the production of mango processing lines, which have been our flagship product for the past 16 years. Our machines have been exported to over 20 countries worldwide, and we are committed to delivering high-quality equipment and services to food manufacturers across the globe.
1. Fresh fruit production capacity can be customized from 60 tons/day to 1500 tons/day.
2. The final tomato paste brix can be designed according to customer requirements.
3. The final product, such as mango paste, is filled into sterilized bags and packaged in drums. This type of packaging is designed to maintain the freshness and quality of the product, enabling it to be stored at room temperature for up to 2 years. This feature not only ensures product longevity but also significantly reduces transportation and storage costs.
4. We exclusively use food-grade materials in our processing lines, with the main materials being SUS304 or SUS316. These materials fully comply with the standards of food hygiene and safety, ensuring that our processing lines are safe and suitable for use in food manufacturing.
5.In addition to sterilization bag filling, it is also possible to fill metal cans, sachets, standing pouches, glass bottles, PET/PP containers, etc.
6. The main point of the production line is to adopt the international first brand. (Steam valve uses Spirax Sarco, Siemens PLC, etc.)
7. The production line is designed to be compact, scientifically optimized, and operates with stability, high efficiency, and energy-saving features. Our system is designed with low steam consumption, ensuring that resources are used efficiently and sustainably.
8. The operation is simple and human. All feeding and maintenance areas are designed with feeding and maintenance platforms to ensure operator safety.
9. In addition to our standard mango processing line, we also offer customized processing lines tailored to specific types of fruits and vegetables. Our processing lines can be configured to produce a wide range of products, including clear juice, cloudy juice, undiluted pulp, concentrated fruit juice, concentrated fruit pulp, fruit powder, jam, vinegar, wine, and more. We are committed to providing tailored solutions to meet the unique needs of our clients.
10. Waste from the production line can be produced as fertilizer.
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
Raw mangoes are typically transported to our facility by large trucks, which can make unloading them manually a challenging task. To address this issue, we have developed a specialized drainage platform that utilizes water guns to facilitate the unloading process. This same platform can also be used to pre-wash the mangoes prior to processing. With this innovative solution, we are able to streamline the unloading and pre-processing stages of our production line, ensuring that the mangoes are ready for further processing in a timely and efficient manner.
2. Elevator
This machine is used to deliver fresh mango from outside the building to inside.
3. Washing
Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.
4. Sorting
Following the washing process, the surfaces of the fruits are clean, and our staff conduct a visual inspection of all fruits to assess their condition. Any defective tomatoes are identified and manually sorted out by our team. We take great care throughout the entire process to ensure that only high-quality fruits are utilized in our production line, ensuring the quality and safety of our final products.
5. Destoning
Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
This machine also operates at a speed of 1470 r / min, which creates centrifugal force and allows the product to pass through the screen, helping to refine the product. And usually we use a double stage of pulper and refiner. The screens for each stage are different: the first stage has a larger screen and the second stage has a smaller screen. Two-stage pulp making machines for tomato pulp can reach 60% -75%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine operates with high capacity and stable performance. It is easy to operate and the sieve can be replaced. Suitable for a wide variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
9. Sterilizing
Mango pulp puree is sterilized using a tube-in-tube type sterilizer. Sterilization temperature and retention time are adjustable. Using this machine, the tomato paste is held at a very high temperature of around 115 ° C for 30 seconds and immediately cooled to ambient temperature. This method can also test tomato paste and protect nutrients as much as possible. The entire system employs programmable control. The operating system employs an image man-machine interface that is convenient for intuitively grasping the operating status of each component of the device.
10. Aseptic Filling
The aseptic filling machine works in conjunction with a tube-in-tube sterilizer. It's a closed cycle. Before production, the cycle is fully sterilized to ensure an aseptic environment. The filling cavity is also vapor protected, keeping the filling environment sterile. Security - Provides several security methods. Using mirror welding technology to ensure a clean and smooth weld line. Independent control panel. CIP and automatic SIP can be used with sterilizers. Easily adjustable for different capacities and sizes of aseptic bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
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10T/H 440V Mango Puree Processing Line Flexible Operation Support Images
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